Method and Device for Sterilising Edges of Packaging Material

ABSTRACT

Disclosed is a method for processing cut edges of a blank member, so called “package sleeve”, made from packaging material, in particular paper/plastics composite material, the cut edges of which are open from above and/or below, by applying a processing medium. In order to develop a simple and cost-effective method, in which the risk of contamination of the packagins and the aseptic region of a filling installation when the package sleeves are filled and closed is reduced, the processing medium contains at least one sterilising medium and the sterilising medium remains after being applied to the cut edges and is introducted into the packaging material.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a continuation of U.S. patent application Ser. No.14/241,597 filed Feb. 27, 2014, which claims priority to InternationalApplication No. PCT/EP2012/063546 filed Jul. 11, 2012, which claimspriority to German Patent Application No. 10 2011 111 523.8 filed Aug.31, 2011, the disclosures of which are hereby incorporated in theirentirety by reference.

BACKGROUND OF THE INVENTION

1. Field of the Invention

The invention relates to a method for processing cut edges of a blankmember (“sleeve”) made from packaging material, in particularpaper/plastics composite material, the cut edges of which are open fromabove and/or below, by applying a processing medium and a device forcarrying out this method and a packaging sleeve which is processed inaccordance with this method.

2. Description of Related Art

During the production of multi-layer composite packagings, for example,beverage packages, different methods are used.

For example, packages are produced from individual blanks ofpaper/plastics composite material. In this instance, individual blanksare first obtained from a reel of composite material, and these aresubsequently provided with a longitudinal seam. The longitudinal seamsare produced by folding and sealing the composite material in such amanner that a product which is intended to fill the package cannot comeinto contact with an open edge of the composite material.

Such contact could lead to a softening of the packaging material and toa contamination of the product with which it has been filled.

The further processing of packaging sleeves which are produced in thismanner, that is to say, the single-sided closing at the upper or lowerside of the subsequent package, the sterilisation, the filling andreclosure, is mostly carried out directly in the filling machine.

When the package is produced, the sleeve is first closed at the upper orlower side. Subsequently, the inner side of the package is cleaned andoptionally disinfected, before the container which is closed at one sideis supplied to the aseptic zone of the filling machine. There, thepackage is filled and closed. The package is subsequently given itsdefinitive shape. Such a sterilisation method is described, inter alia,in DE 32 35 476 A1.

Regardless of the production method, the closure of the package isgenerally carried out by pressing and sealing the package materialedges, for example, by means of a sonotrode and an anvil. Other methodsfor closing the packaging are also known, for example, electromagneticinduction or hot air together with mechanical pressing.

The closure of a filled packaging sleeve which is open at one sideinvolves the risk that, in particular when sealing with ultrasound, dustcan be thrown out of the packaging material from the open cut edges andit can contaminate both the aseptic region and the open packages.

From the prior art, various methods are known for sealing the edges ofpackaging blank members of cardboard. The sealing is intended to preventthe penetration of fluid into internal edges of the package after thepackaging has been produced.

The generic DE 30 11 630 A1 discloses a method for processing packageend faces with an oil which is introduced into the end faces. In thisinstance, the oil is introduced into all the pores to the greatestpossible extent and can be partially polymerised by the effect of heat.The viscosity thereby increases.

WO 96/18544 A1 describes a method for sealing edges of packages withwax, plastics material, adhesive or melt adhesive. The sealing is inthis instance applied by means of a nozzle, by means of immersion orspraying. Subsequently, the sealing can be hardened by means of heat.

From U.S. Pat. No. 3,187,480 A, it is known to compress a stack ofcardboard blank members and to immerse them in a hot bath ofimpregnation solution in order to protect the cut edges. Glycine andcastor oil are disclosed as an impregnation solution.

SUMMARY OF THE INVENTION

Based on this, an object of the invention is to develop a simple andcost-effective method and a device and a container, in which the risk ofcontamination of the packages, the product and the aseptic region of afilling installation is reduced when the packages are filled and sealed.

This object is first achieved with a method in which a processing mediumcontains at least one sterilising medium and a sterilising mediumremains after being applied to the cut edges and is introduced into thepackaging material.

The cover of packaging material, also referred to as a packaging sleeve,is in particular suitable for producing a package for food products,particularly fluid food products. The packaging material is preferablycomposite packaging material, in particular paper/plastics materialcomposite packaging material.

Preferably, the packaging sleeves are orientated in an upward directionwith the upper and/or lower cut edges during the processing operationusing the method according to the invention. The sterilising medium isthus introduced particularly well into the uppermost cardboard layer ofthe packaging material.

During the exemplary production of paper/plastics composite packagingmaterial, a carrier layer, in most cases paper or cardboard, is coatedand in this manner the composite material is produced. Subsequently, thecomposite material is printed before prefolding and folding lines areapplied thereto. In these processing steps, the material is generally aweb material. In the next operating step, the packaging material ispunched with a “blank” being obtained and layered to form stacks. Afterthis process step, the method according to the invention can be used inan advantageous manner. Subsequently, by folding the blank andconnecting the lateral cut edges (longitudinal seam sealing), a packagesleeve which is open at the bottom and the top is produced. The methodaccording to the invention is preferably carried out at this locationand is therefore not carried out in the aseptic region and even outsidethe filling machine.

Advantageously, an incubation time is intended to be provided for thesterilising medium. This is in the range from a few minutes to severalhours and is sufficient to ensure the disinfection of the edges over thetransport time of the package sleeves to the filling machine. Generally,the processing medium remains permanently in the package sleeve.

Optionally, a plurality of package sleeves are packaged in an outerpackaging before or after the processing according to the invention.After transport to the filling machine, the package sleeve is folded,shaped and closed at the upper or lower side. After the one-sidedclosure of the package sleeve, the method according to the invention canalso be used. The sterilisation of the inner side of the packagingmaterial is carried out before it is filled and closed in the asepticregion.

The processing is carried out inline or offline with respect to otherprocessing steps. Preferably, the processing medium is fluid and/or isat ambient temperature during the processing operation. The penetrationdepth of the sterilising medium into the edges of the packaging materialis at least 1 mm, preferably between 1 and 2 mm. Depending on theprocessing medium, the edges may be bleached by this, which isparticularly the case when the packaging material comprises or containsunbleached cardboard.

Owing to the additional processing of the open cut edges withsterilising medium and the penetration of the sterilising medium intothe packaging material, the open edges and particles which are depositedthereon and/or absorbed thereby, in particular dust, are effectivelysterilised and the risk of contamination is thereby reduced.

The application of the sterilising medium to the open cut edges may becarried out by means of a nozzle (spraying), immersion of the cuttingedges in a bath, by means of brushes, rollers and/or cylinders.

According to another teaching of the invention, during the application,a plurality of package sleeves are combined in a state folded flat,preferably in an open outer packaging. The objective of this procedureis to use the sterilising medium in the most efficient manner possible.

It is further preferable for the package sleeves to be continuouslymoved during the processing operation. However, it is also conceivablefor the package sleeves not to be moved and for the device to be movedrelative to the packaging sleeves in order to apply the processingmedium. Various means for continuously moving products or devices areknown to the person skilled in the art. In a particularly preferredmanner, the package sleeves are moved relative to a nozzle fixed inposition by means of a conveyor belt or by means of rollers.

Another teaching of the invention makes provision for the sterilisingmedium used to be fluid. Preferably, the sterilising medium containshydrogen peroxide or peracetic acid. In a particularly preferred manner,the hydrogen peroxide content is 35% or the hydrogen peroxide content isonly 2% and the sterilising medium is subsequently subjected to UVradiation. It is also advantageous for the processing medium to containa wetting agent, for example, a surface-active substance, for improvedpenetration of the processing medium into the packaging material. Apreferred mixture relationship is:

Processing medium 1000: Wetting agent 1

In addition or alternatively, the processing medium is an admixturewhich contains hydrogen peroxide and alcohol and/or in addition animpregnation solution and/or a water-repellent solution. Furthermore,the processing medium may contain an indicator, for example, colourpigments. It is further preferable for the method according to theinvention to achieve a reduction of the total colony number determinedin accordance with DIN 54379 of at least log 2 (˜99%).

According to another teaching of the invention, the processing medium isapplied by a nozzle.

According to another embodiment of the invention, it is advantageous if,before the sterilising medium is applied, at least the open cut edgesare cleaned in respect of dust, in particular by means of a dust exhaustand/or by means of a stripping device. The stripping device may, forexample, be a rotating brush and/or have bristles. If removable dust isalready removed before the sterilising medium is applied, thisfacilitates the penetration of the sterilising medium into the packagingmaterial. Furthermore, dust grains removed before the aseptic region nolonger constitute a contamination risk. Furthermore, the contaminationof the filling machine, in particular the sealing tools, is thus alsoreduced and the maintenance and/or cleaning intervals of the sealingtools are extended.

Another preferred embodiment makes provision for the vapours which areproduced during the processing operation to be discharged, in particulartaken up by an exhaust and supplied to an exhaust air cleaning unitand/or an exhaust air washer. Since the vapours may present a risk tohealth, the environmental impact can be reduced by a suction operation.In this instance, the relevant provisions are in particular intended tobe complied with.

According to another teaching of the invention, the upper and/or loweropen cut edges are impregnated. Preferably, the impregnation takes placeafter the processing with the sterilising medium. Various impregnationmeans for the impregnation of cut edges are known to the person skilledin the art from the prior art. DE 25 22 546 A1 discloses per se a methodfor processing the end faces of a roller or a blank with impregnationsolution in order to prevent the penetration of fluid into the openedge.

According to another teaching, the package sleeve is irradiated, inparticular with UV radiation, beta or gamma radiation. The irradiationis preferably carried out before or after the sterilising medium isapplied or after the impregnation. The irradiation alone already has agermicidal effect, but, in the case of irradiation after the sterilisingmedium has been applied, also further increases the killing effectthereof.

According to another embodiment of the invention, directly after theprocessing operation, the outer packaging which contains a specificnumber of package sleeves is closed. This prevents foreign bodies, inparticular dust, from becoming deposited on the edges again and notbeing effectively sterilised and constituting a contamination risk whenthe package sleeves are closed, after the filling operation in thefilling machine. In this instance, it is preferable for the inner sidesof the upper and/or lower surfaces of the outer packaging also to beprocessed with the processing medium. This has the advantage that, afterclosure, re-contamination of surfaces which have already been processedis reduced. This processing may be carried out, for example, in the samedevice.

The object is also achieved with a spraying region having at least onenozzle for applying a processing medium which has sterilising medium anda housing which separates at least the spraying region from theenvironment. The device may have one, two or even more nozzles.Preferably, it additionally has a means for continuously conveying theblanks or packaging sleeves through the at least one spraying region.This may in particular be a conveyor belt, a conveyor roller or anotherconveying means known to the person skilled in the art.

Upstream and downstream of the device according to the invention, theremay be provided devices for carrying out method steps which are beforeor after the method according to the invention and which are disclosedtherewith.

According to another teaching of the invention, the housing comprises anexhaust for drawing off vapours which are produced and/or excessprocessing medium. In this instance, the exhaust preferably contains adevice for cleaning and/or recovery of the sterilising medium.

Another advantageous embodiment of the invention makes provision for ameans for dust removal to be provided upstream or downstream of thespraying region. Preferably, the means for dust removal is arrangedupstream of the spraying region. A dust exhaust and/or the use of abrush is particularly advantageous for the dust removal.

In order to increase the degree of efficiency of the device, there maybe provided a device for impregnation and/or a device for irradiation,in particular with UV, beta or gamma rays. Both devices are preferablyarranged downstream of the spraying region. If the device forirradiation is arranged downstream of the device for impregnation, therays emitted, in addition to their contribution to sterilisation, mayalso harden the impregnation means.

According to another embodiment of the invention, the nozzle isconstructed in such a manner that it can meter and spray at least twomaterials in a variable manner and/or the spraying angle or the sprayingvolume can be adjusted. Atomiser nozzles or flat beam nozzles arepreferably used. Owing to such an embodiment, the application of theprocessing medium may be adapted to the size, the shape and thesubsequent use of the material to be processed and the required quantityof processing medium may be adjusted.

The object is also achieved with a packaging sleeve where thesterilising medium has been introduced at least into the end region ofthe upper and/or lower cut edges. Preferably, the sterilising medium isintroduced into the packaging material in a range from 1 mm to 2 mm(measured from the cut edge).

A processing of package sleeves in the end region of the upper and/orlower cut edges with sterilising medium sterilises it and particleswhich are deposited there in an effective manner so that, when thepackage sleeves are closed after being filled, there is no further riskof germs for the aseptic region and subsequent packaging sleeves fromthe package sleeves and dust which has accumulated thereon.

In particular when processing unbleached pulp, bleaching may occur atleast in the end region of the upper and/or lower cut edges owing to thesterilising medium being introduced, preferably also in the range of adepth of from 1 mm to 2 mm.

The method described above and the device sterilise the open cut edges,and the upper and/or lower inner sides of the outer packaging, in aneffective and durable manner so that the edges are still effectivelysterilised, even after a period of up to several weeks and after beingtransported over long distances.

BRIEF DESCRIPTION OF THE DRAWINGS

The invention is explained below with reference to drawings whichillustrate merely preferred embodiments.

In the drawings:

FIG. 1 shows a device for applying a processing medium to open cut edgesof a sleeve of packaging material having two processing stations, and

FIG. 2 shows a device for applying a processing medium to open cut edgesof a sleeve of packaging material having four processing stations.

DESCRIPTION OF THE INVENTION

FIG. 1 shows an embodiment of a device for processing the upper cutedges 1* of package sleeves 1. The package sleeves 1 are located in astate combined as a group of a plurality of package sleeves 1 in an openouter packaging 3. There is shown a conveyor belt 2 on which the openouter packaging 3 passes through two processing stations 4 and 5. Bothprocessing stations are separated from the environment by a commonhousing 6.

In the first (optional) processing station 4, particles, in particulardust, are drawn off using a dust exhaust 7 at least from the upper edgesof the package sleeves 1. In the next processing station 5, a processingmedium 8 which contains a sterilising medium 8 is applied by a nozzle 9at least to the edges of the package sleeves 1 and can be introducedtherein.

The processing medium 8 may additionally contain a wetting medium. Abovethe processing station 5, an additional exhaust 10 may be provided fordrawing off vapours which have occurred during the processing operation.Afterwards, the package sleeves 1 leave the housing 6 in the open outerpackaging, after which the outer packaging is closed in a packingstation 11. In the closed outer packaging 12, the package sleeves 1 aretransported onwards.

FIG. 2 shows another embodiment. The two processing stations 4 and 5already shown in FIG. 1 are adjoined by a third processing station 13and a fourth processing station 14, before the open outer packaging 3 isclosed in a packing station 11. In this embodiment, all four processingstations 4, 5, 13, and 14 are separated from the environment by means ofa conveyor belt 2′ through a housing 6′.

The third processing station 13 is optional and impregnates at least theedges 1* of the package sleeves 1 with an impregnation medium 15. Abovethis processing station 13, there may also be provided an exhaust 16 fordrawing off vapours which have occurred during the processing operation.This may be connected to the exhaust 10 of the second processing station5. The exhausts 10, 16 may be connected to an exhaust air cleaningdevice (not shown) or an exhaust air washer (not shown).

In the fourth processing station 14, at least the open upper edges ofthe packaging sleeves 1 are irradiated by a radiation source 17 with UVand/or beta and/or gamma rays. Afterwards, the processed package sleeves1 leave the housing 6′ in the open outer packaging 3, are closed and theclosed outer packagings 12 can be transported to the filling location.

Of course, the embodiments shown show only possibilities for configuringthe method according to the invention and the corresponding devicewithout constituting a limitation of the devices shown.

1-21. (canceled)
 22. A package sleeve for use in making a package,comprising: a sleeve made of a packaging material having a first endregion containing a first cut edge, wherein the first end region isinfiltrated with a sterilising medium.
 23. The package sleeve of claim22 wherein the sleeve comprises a second end region containing a secondcut edge, wherein the second end region is infiltrated with asterilising medium.
 24. The package sleeve of claim 22 wherein thesleeve is made of a composite material.
 25. The package sleeve of claim24, wherein the composite material further comprises paper.
 26. Thepackage sleeve of claim 25, wherein the composite material furthercomprises plastic.
 27. The package sleeve of claim 22, wherein thesleeve comprises a block having lateral cut edges connected to eachother.
 28. The package sleeve of claim 27, wherein the lateral cut edgesare connected to each other by seam sealing.
 29. The package sleeve ofclaim 22, wherein the sterilising medium includes hydrogen peroxide orperacetic acid.
 30. The package sleeve of claim 29, wherein thesterilising medium is fluid.
 31. The package sleeve of claim 30, whereinthe sterilising medium is at ambient temperature.